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Thermal Packaging Solutions

The Real Experts in Packaging Insulation

We are a specialist manufacturer of highly reflective foil insulation packaging solutions as an alternative to current bulky solutions such as polystyrene.

Bespoke Sized Insulated Box Liners

Do you already have a box, but require an Insulated Liner to sit inside? You have come to right place!

Here at TPS we manufacture Custom Insulated Liners, to sit inside your box.

Our custom-sized insulated box liners are a space-saving and cost effective way to deliver chilled & fresh goods.

They are ideal for transportation of food, drinks, pharmaceuticals and other temperature sensitive products.

Ensure your customers receive their orders cold, fresh and professionally packaged without using bulky Polystyrene.

Simply enter your Box Dimensions below and we will be in touch, with your quote.

If you do not have a box, press HERE where we offer our ThermaPack Box – which includes the Insulated Liner and Box. 

Featured Video
Get a Quote!

Simply fill in the form below with the internal dimensions of your cardboard box. We will provide a quotation for your custom ThermaPack insulated box liners in ThermaPack Single & ThermaPack Ultra Double within a couple of hours, Monday – Friday. 

Note: We are able to supply liners to fit containers whose depth plus height doesn’t exceed 750mm. There is no constraint on the width. Please see the diagram for the orientation of the box dimensions. If your application doesn’t meet this constraint please get in touch.

Box Liner Dimensions

Our custom-sized Insulated Box Liners are a space-saving and cost effective way to deliver chilled & fresh goods. They are ideal for transportation of food, drinks, pharmaceuticals and other temperature sensitive products. Ensure your customers receive their orders cold, fresh and profesionally packaged without using bulky Polystyrene.

We use ThermaPack insulation in our box liners which is manufactured from true aluminium foil & incorporates thermo bubble technology to create a high performance temperature control radiant barrier whilst taking up minimal space. Our insulated box liners perform better than expanded polystyrene (EPS), maintaining the correct content temperature for longer.

We offer two material options:

ThermaPack Single and our best selling, high performance ThermaPack Ultra Double.

Please see the ‘Materials’ tab above for a comparison.

We manufacture insulated box liners for virtually any size of cardboard box, basket or container. See the brief video at the top of the page for more information and then simply fill in the form further above for a fast quotation.

Material Data

Insulated Box Liners can be manufactured for virtually any size of cardboard box, basket or container. They are available in two options of insulation material; ThermaPack Single and ThermaPack Ultra Double, with our ThermaPack Ultra Double providing a highly effective radiant barrier at a very competitive price. See the performance comparison below for further information:

THERMAPACK SINGLE

  • True aluminium outer layer, reflects 95% of radiant energy away
  • Internal layer of closed cell thermo bubbles to prevent heat transfer
  • Ideal for sending products requiring an ambient temperature
  • Made from True Aluminium Foil
  • Equivalent to 25mm Polystyrene, yet only 3mm thick

THERMAPACK DOUBLE

  • Best selling solution
  • Same as ThermaPack Single but with an additional internal layer of laminated foil
  • Suitable for sending fresh & frozen products
  • Made from True Aluminium Foil
  • Equivalent to 55mm Polystyrene, yet only 4mm thick