Next Working Day Delivery on All Orders Before 12pm (UK Mainland)
Manufactured in the UK

Thermal Packaging Solutions - Your UK Temperature Controlled Packaging Experts

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Thermal Packaging Solutions
Your UK Temperature Controlled Packaging Experts

Thermal Packaging Solutions

The Real Experts in Chilled Packaging

We are a specialist manufacturer of highly reflective foil insulation packaging solutions as an alternative to current bulky solutions such as polystyrene. We have also introduced our 100% recyclable, vegan friendly EcoWool Box Liners.

Insulated Box Liners for Pharmaceuticals

Shipping Pharmaceuticals?

We manufacture Insulated Box Liners designed to protect your pharmaceuticals and medical products, during transportation or storage – to ensure they arrive at their destination in their optimal condition.

These are proven to protect pharmaceutical goods; we supply to the NHS and Pharmaceutical companies, protecting devices, blood samples, insulin and so much more.

We manufacture Custom Insulated Box Liners, to sit inside your box.

Simply, enter the dimensions of your box below, we will email over your quotation.

Tiny Items to Ship? Press HERE

If you do not have a box, press HERE where we offer our ThermaPack Box – which includes the Insulated Liner and Box. 

Featured Video
Get a Quote!

Simply fill in the form below with the internal dimensions of your cardboard box. We will provide a quotation for your custom ThermaPack insulated box liners in ThermaPack Single & ThermaPack Ultra Double within a couple of hours, Monday – Friday. 

Note: We are able to supply liners to fit containers whose depth plus height doesn’t exceed 750mm. There is no constraint on the width. Please see the diagram for the orientation of the box dimensions. If your application doesn’t meet this constraint please get in touch.

Box Liner Dimensions

Insulated Box Liners for Pharmaceuticals

We manufacture Bespoke Size Insulated Box Liners, to protect pharmaceutical content from external temperature fluctuations.

We understand that the packaging for your pharmaceutical products is fundamental, to the success of your deliveries. It enables the  contents to maintain their integrity and thus arrive safely with your end user. 

Our solutions have proven themselves, over hundreds and thousand of shipments, nationwide and overseas.  

How do the Insulated Box Liners work?

Our bespoke-sized Insulated Box Liners are perfect for those of you who have a box for your pharma product. This is because we manufacture and supply insulation to sit perfectly inside your existing box.   

We manufacture insulated box liners for virtually any size of cardboard box, no matter how small or large.

All we need from you is the box dimensions to quote and to manufacture – it really is that simple.

We can then deliver within just a couple of working days on most orders (even though they are bespoke) as our machines are exceptionally efficient. 

Why Thermal Packaging Solutions?

Here at Thermal Packaging Solutions, we specialise solely in packaging that protects goods that need to be kept at specific temperatures – which is especially the case for those who are in the pharma industry. We are experts in the field and have worked closely with the NHS and Pharmaceutical companies all over the UK.

Our Insulated Box Liners for Pharmaceuticals are a space-saving, cost effective way to deliver you ambient, chilled and frozen pharmaceuticals safely. 

We are experts in this field and our products prove themselves day in, day out that they can be relied upon. Our packaging protects your goods from the external temperature fluctuations, even in the peak of winter and in summer, to ensure that the integrity of the product remains in tact. 

 Material Used to Manufacture the Bespoke Sized Insulated Box Liners

We manufacture our  ThermaPack Insulation in house, using a true aluminium foil. They also incorporate thermo bubble technology to create a high performance, temperature control radiant barrier. These bespoke box liners are advantageous as they take up minimal space, without compromising on their performance. For example, our insulated box liners perform better than expanded polystyrene (EPS), maintaining the correct content temperature for longer. They also perform better than METPET material, which looks similar to Aluminium Foil but is lesser in terms of its thermal credentials. 

We offer two material options: ThermaPack Single and our best selling, high performance ThermaPack Ultra Double.

Please see the ‘Materials’ tab above for a comparison.

Alongside manufacturing insulated box liners for virtually any size of cardboard box, we can also manufacture bespoke pallet covers, IBC Covers and Container Liner Insulation Kits. If you do require environmentally friendly box liners, you can order our EcoWool Box Liners too!

Please see the brief video at the top of the page for more information and then simply fill in the form above, for a fast quotation.

Do you want to discuss your packaging solution?

Get in Touch.

Want to order a Sample?

Press HERE


Material Data

Insulated Box Liners can be manufactured for virtually any size of cardboard box, basket or container. They are available in two options of insulation material; ThermaPack Single and ThermaPack Ultra Double, with our ThermaPack Ultra Double providing a highly effective radiant barrier at a very competitive price. See the performance comparison below for further information:


  • True aluminium outer layer, reflects 95% of radiant energy away
  • Internal layer of closed cell thermo bubbles to prevent heat transfer
  • Ideal for sending products requiring an ambient temperature
  • Made from True Aluminium Foil
  • Equivalent to 25mm Polystyrene, yet only 3mm thick


  • Best selling solution
  • Same as ThermaPack Single but with an additional internal layer of laminated foil
  • Suitable for sending fresh & frozen products
  • Made from True Aluminium Foil
  • Equivalent to 55mm Polystyrene, yet only 4mm thick